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SEW FRONT BACK
Step 3: Front and back panels are sewn together.
TAPE FRONT BACK
Step 4: Fabric is applied to the front and back seams to cover exposed edges.
Step 5: Two panels of haircloth fabric are sewn together.
Step 6: As in Step 4, fabric is applied to the seams of the haircloth fabric.
Step 7: The visor fabric is sewn together with a visor board inserted in between.
Step 8: Approximately eight rows of stitching are applied to the visor.
Step 9: Logos are added.
Step 10: TOP SECRET
Step 11: The stitching is sewn around the pre-punched eyelet hole.
Step 12: The crown is created with a middle panel sewn to the front and back panels.
Step 13: As in Steps 4 and 6, fabric is then applied to the seams.
Step 14: A premeasured strip is applied to the base of the crown to make it a specific size.
Step 15: The crown and visor are attached.
Step 16: Sweatband is added to the base of the crown.
Step 17: Labels are sewn evenly together.
Step 18: Decorative top stitch is applied to the base of the cap.
Step 19: A button is applied to the top of the cap.
Step 20: The cap is placed on a blocking machine to ensure size, steamed and placed on cooling rack.
Step 21: The cap is packed with a visor sticker after final inspection.